FLEXIZYME

LEADING COMPANY:

INSTITUTO TECNOLOGICO DEL EMBALAJE, TRANSPORTE Y LOGISTICA

CONSORTIUM MEMBERS:

CLUSTER VIOOIKONOMIAS KAI PERIVALLONTOS DYTIKIS MAKEDONIAS – PROCESS DESIGN CENTER BV – KEUKEN & DE KONING BV – GECCO BIOTECH BV – ENCO SRL – ETHNIKO KENTRO EREVNAS KAI TECHNOLOGIKIS ANAPTYXIS – AGENCIA ESTATAL CONSEJO SUPERIOR DE INVESTIGACIONES CIENTIFICAS – BIO BASE EUROPE PILOT PLANT VZW – ETHNICON METSOVION POLYTECHNION – UNIVERSITÀ DI PISA – ROELMI HPC SRL – PROIONTA GIS VOIOU ANONYMOS VIOMICHANIKI EMPORIKI ETAIREIA – RIJKSUNIVERSITEIT GRONINGEN – LIPIDOS SANTIGA SA – COMPANIA OLEICOLA DE REFINACION Y ENVASADO SA – LAVANTIA NATURE SL – SPECIALTY OPERATIONS FRANCE – SYENSQO LABORATOIRE DU FUTUR SAS

FINANCIAL SUSTAIN:

This project has received funding by the European Union under the Circular Bio-Based Europe Joint Undertaking under grant agreement N.101157528​

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“Funded by the European Union. Views and opinions expressed are however those of the author(s) only and do not necessarily reflect those of the European Union or CBE JU. Neither the European Union nor the CBE JU can be held responsible for them.”

THE PROJECT

Fatty amines possess cationic and surface-active properties, finding applications in cosmetics, coatings, detergents, and more with a projected market growth to $5.54 billion by 2027.

The traditional “nitrile route” for their synthesis is flawed by drawbacks like high-energy needs, toxic catalysts, harsh conditions, and low selectivity, resulting in complex amine mixtures. Biotechnological alternatives, deploying enzymes, offer a sustainable alternative, characterized by mild conditions and high selectivity but their industrial implementation is hampered by cost and complexity challenges. Currently, there is a lack of a holistic approach that considers upstream, midstream, and downstream factors when designing biotechnological processes.

FLEXIZYME aims to pioneer an interdisciplinary, systematic biotechnological platform for fatty amine production from fat and protein-rich residues, encompassing all process stages. Integrating cutting-edge technologies will address limitations hindering enzyme use in cosmetics, detergents, and agriculture. Scaling up and validation across these sectors is a pivotal project aspect.

Key project elements include a chemo/enzymatic approach, enzyme engineering/improvement, machine-learning tools applied to experimental and in silico data, reactor design and monitoring. These findings will culminate in a biotechnological platform for fatty amine production, encouraging widespread adoption of biotechnological industrial applications.

Guided by Techno-Economic Assessment and Life Cycle Assessment, FLEXIZYME ensures productivity, yield, robustness, and flexibility. A multi-actor approach and interdisciplinary collaboration aligned with industrial needs will streamline the implementation of the biotechnological platform’s outputs in industry.

This flexible, versatile biotechnological platform marks an innovative departure from existing fatty amine production processes, addressing current limitations enhancing environmental performance.

THE PROJECT

Fatty amines possess cationic and surface-active properties, finding applications in cosmetics, coatings, detergents, and more with a projected market growth to $5.54 billion by 2027.

The traditional “nitrile route” for their synthesis is flawed by drawbacks like high-energy needs, toxic catalysts, harsh conditions, and low selectivity, resulting in complex amine mixtures. Biotechnological alternatives, deploying enzymes, offer a sustainable alternative, characterized by mild conditions and high selectivity but their industrial implementation is hampered by cost and complexity challenges. Currently, there is a lack of a holistic approach that considers upstream, midstream, and downstream factors when designing biotechnological processes.

FLEXIZYME aims to pioneer an interdisciplinary, systematic biotechnological platform for fatty amine production from fat and protein-rich residues, encompassing all process stages. Integrating cutting-edge technologies will address limitations hindering enzyme use in cosmetics, detergents, and agriculture. Scaling up and validation across these sectors is a pivotal project aspect.

Key project elements include a chemo/enzymatic approach, enzyme engineering/improvement, machine-learning tools applied to experimental and in silico data, reactor design and monitoring. These findings will culminate in a biotechnological platform for fatty amine production, encouraging widespread adoption of biotechnological industrial applications.

Guided by Techno-Economic Assessment and Life Cycle Assessment, FLEXIZYME ensures productivity, yield, robustness, and flexibility. A multi-actor approach and interdisciplinary collaboration aligned with industrial needs will streamline the implementation of the biotechnological platform’s outputs in industry.

This flexible, versatile biotechnological platform marks an innovative departure from existing fatty amine production processes, addressing current limitations enhancing environmental performance.

“Funded by the European Union. Views and opinions expressed are however those of the author(s) only and do not necessarily reflect those of the European Union or CBE JU. Neither the European Union nor the CBE JU can be held responsible for them.”